ABG Volvo Gearbox ReducerSet 80615008
Wuhan Xinlaifu Hydraulic Equipment Co., Ltd. is one of the leading manufacturers and suppliers of abg volvo gearbox reducerset 80615008 in China. With abundant experience, we warmly welcome you to buy high quality customized products at competitive price from our factory. Also, OEM&ODM service is available.
Specifications
| Type | 80615008 |
| Brand | XLF Hydraulic |
| Max Output Torque Range | 85000–108000 N·m |
| Rated Working Pressure | 32 MPa |
| Peak Pressure | 38 MPa |
| Mount Flange | Φ485mm, 24 holes, 36-tooth inner spline |
| Port Size | Standard port for A2FE45 motor |
| Built-in Parts | Full planetary gear assembly (no housing & seals) |
| Recommended Oil | ISO VG46 anti-wear hydraulic oil |
Product Overview
This 3-stage planetary gear set is OEM replacement travel drive parts for Volvo ABG series crawler asphalt pavers, compatible with Rexroth GFT36 travel reducer and A2FE45 hydraulic motor.
Manufactured by XLF Hydraulic with hardened alloy steel gears, it delivers 85,000–108,000 N·m output torque under 32 MPa rated working pressure, handling heavy paving, climbing and rough-site impact loads steadily.
Complete internal transmission assembly includes sun gears, planet gears, carriers and ring gear. The Φ485mm mounting flange with 36-tooth inner spline is fully interchangeable with original units without modification. It runs on standard ISO VG46 anti-wear hydraulic oil, a cost-effective spare for paver travel gear wear & failure maintenance.
Core Advantages
Full OEM Interchangeable Design Φ485mm flange, 36-tooth spline and hole layout match original Volvo ABG parts directly, no machining needed during replacement to cut downtime.
Heavy-Duty Alloy Steel Structure 20CrMnTi & 42CrMo gears with carburizing quenching (HRC58–62), strong anti-impact capacity for frequent start-stop and uphill paving loads.
High Torque Output 85,000–108,000 N·m torque range, stable performance under 32MPa rated hydraulic pressure for wide heavy-duty paver models.
Complete Integrated Gear Kit All internal planetary transmission components are included, one-stop solution to repair worn travel reducer.
Strict Factory Quality Control Precision CNC grinding reduces operation noise; 12-month factory warranty with global fast delivery support.
Can this gearbox reducer set be used in other industries?
How to maintain the gearbox reducer set?
What is the price of this gearbox reducer set?
Q: Which asphalt pavers fit this gear set?
A: Part 80615008 is customized for Volvo ABG crawler asphalt pavers: ABG325, ABG423, ABG6820, ABG7820, ABG7820B, ABG8820, ABG8820B, matched with Rexroth GFT36 travel reducer.
Q: Direct OEM interchangeable?
A: Yes. Φ485mm mounting flange, 24 mounting holes and 36-tooth inner spline are 1:1 identical to original Volvo OEM parts, plug-and-play replacement without cutting or modification.
Q: Key technical specs?
A: Rated working pressure 32 MPa, peak pressure 38 MPa; max output torque range 85000–108000 N·m. It adopts 3-stage carburized hard-tooth planetary transmission.
Q: What parts are included in this gear set?
A: This kit covers all internal transmission core parts: sun gears, planetary gears, planetary carriers, integral ring gear, thrust washers, needle bearings and circlips. Reducer housing and oil seals are not included.
Q: Stable paving driving performance?
A: Gears made of 20CrMnTi/42CrMo alloy steel with HRC58–62 quenching hardness, anti-impact and wear-resistant, providing stable high torque for full-width paving, uphill construction and frequent start-stop operation.
Q: Upgraded heavy-duty versions available?
A: Reinforced thickened gear ring and high-load needle bearings are optional for long-hour, high-load muddy road construction sites.
Q: Recommended hydraulic oil & maintenance cycle?
A: ISO VG46 anti-wear hydraulic oil. Check oil level and sealing status daily; fully replace hydraulic oil every 1500 working hours under dusty construction environment.
Q: Troubleshoot abnormal noise & travel weakness?
A: Abnormal metal noise usually comes from worn planetary gears or damaged bearings. Travel weakness is caused by tooth surface abrasion leading to torque loss. Replace the complete 80615008 gear set for thorough repair; random disassembly without professional guidance is not recommended.
Q: Warranty terms?
A: 12-month factory warranty. Free technical consultation and free replacement of defective internal parts for non-human damage under standard operating conditions.
1. Basic Identification Data
| Parameter Item | Specification Value |
|---|---|
| Original Material Number | R916631864 |
| Complete Model Code | GFT65 T2 1006 i=55.4 |
| Product Series | HYDROTRAC GFT Planetary Travel Final Drive |
| Reduction Stage | T2 Two-stage planetary gear reduction |
| Reduction Ratio | i=55.4 |
| Flange Version Code | 1006 (Custom OEM mounting flange variant) |
| Original Manufacturer | Bosch Rexroth |
| Aftermarket Equivalent Brand | XLF Hydraulic |
2. Torque & Rotation Performance
| Parameter Item | Specification Value |
|---|---|
| Rated Continuous Output Torque | 65000 N·m |
| Max Instantaneous Peak Torque | 128000 N·m |
| Maximum Allowable Input Speed | 3500 rpm |
| Normal Output Speed Range | 0 ~ 65 rpm |
| Overall Transmission Efficiency (Rated Load) | ≥92% |
3. Hydraulic System Matching Parameters
| Parameter Item | Specification Value |
|---|---|
| Rated Continuous Working Pressure | 320 bar (32 MPa) |
| Short-Term Maximum Peak Pressure | 350 bar (35 MPa) |
| Max Permissible Housing Back Pressure | ≤10 bar |
| Standard Hydraulic Port Thread Size | G1/2 |
| Compatible Matching Hydraulic Motors | A6VE160 / A2FE180 Series |
4. Integrated Parking Brake Technical Data
| Parameter Item | Specification Value |
|---|---|
| Brake Type | Built-in Wet Multi-disc Static Parking Brake |
| Minimum Brake Release Pressure | 18 ~ 22 bar |
| Locking Mechanism | Spring-applied, Hydraulic Release (Fail-safe design) |
5. Mechanical Structure, Material & Sealing
| Parameter Item | Specification Value |
|---|---|
| Main Support Bearing | Heavy-duty Tapered Roller Bearing |
| Gear Material | Carburized & Quenched Alloy Steel, Precision Ground |
| Standard Sealing Assembly | Duo-cone Floating Oil Seal |
| Housing Material | Thick High-strength Cast Alloy Housing |
| Standard Built-in Components | Planetary Gear Set, Parking Brake Unit, Heavy-duty Main Bearings, Floating Seal Kit |
6. Lubrication, Weight & Ambient Operation
| Parameter Item | Specification Value |
|---|---|
| Gear Oil Filling Capacity | 8.5 L |
| Recommended Lubricant Grade | ISO VG220 / VG320 Heavy-duty Industrial Gear Oil |
| Net Weight (Excluding Hydraulic Motor) | 265 kg |
| Continuous Operating Temperature Range | -20 ℃ ~ +85 ℃ |
7. Installation & Compatible Machinery
| Parameter Item | Specification Value |
|---|---|
| Standard Mounting Flange | GFT65 T2 1006 OEM Standard Flange, 1:1 Interchangeable |
| Installation Feature | Plug-and-play replacement, no chassis modification required |
| Applicable Construction Equipment | Crawler Excavator, Rotary Drilling Rig, Asphalt Milling Machine, Crawler Transporter, Mining Crawler Machinery |
8. Maintenance & Warranty Standard
| Parameter Item | Specification Value |
|---|---|
| Initial Gear Oil Change Interval | 500 Working Hours |
| Routine Full Oil Replacement Cycle | 2000 Working Hours |
| Aftermarket Factory Warranty Term | 12-month Full Coverage Warranty |
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